Custom Mailer Boxes
Full-Color Printing
3D Design Tool
Corrugated Material
Standard White with Matte Ink (HD Print)
Premium White with Satin Ink (HD Print)
Kraft (Brown) with Matte Ink (HD Print)
Material Thickness
1/16" E-Flute Corrugated Cardboard
1/8" B-Flute Corrugated Cardboard
Printed sides
Outside Only - Full Color
Inside Only - Full Color
Outside & Inside - Full Color
No Printing (blank)
Dimensions
Technical Structure Name
Related Products
Unbox Practical, Eye-Catching Packaging
Our custom mailer boxes are perfect for your business, whether you’re supplementing your brick-and-mortar retail sales or diving deep into e-commerce. They’re durable, easy to assemble, and fully customizable, both inside and out. Enhance your brand’s visibility and create a memorable unboxing experience with our secure, stylish packaging.
Our boxes are perfect for:
Frequently Asked Questions
Shipping boxes are larger and used for bulky items, while mailer boxes are smaller and designed for individual or small items. Mailer boxes are ideal for e-commerce and don’t require adhesives for assembly.
Packola measures the interior dimensions for box production, meaning the sizes you input are the measurements inside the box when it is folded. You can follow these steps to help gauge the box measurements you need:
- Lay out and organize all the items you plan to put inside your box on a flat surface.
- Stack them as you would when packing the box.
- Include any decorative packaging material, such as bubble wrap or packaging foam.
- Measure the dimensions accordingly in inches
- The length should be the left-to-right dimension
- The width is the front-to-back dimension
- The depth/height is from the flat surface to the top of the tallest item
- Add a 0.25" margin to each dimension to ensure easy packaging
Our corrugated boxes have a 32 ECT rating. Boxes with 32 ECT rating usually support the following weights:
- E-flute: up to ~20-25 lbs
- B-flute: up to ~30-40 lbs
Yes. The mailer box ships flat and pre-scored. Follow the steps in the video to quickly assemble your custom box:
Yes, you can order one (1) mailer box. We have no minimum quantity order. You can order as few or as many as you need.
Yes, you can. The corrugated cardboard is strong enough to withstand the rigors of shipping. However, we recommend using external packaging such as a shipping box to provide a better unboxing experience.
We have an Online Design Studio that makes it super easy to add logo, text, and graphics to your box within minutes. You can also use a professional desktop application like Adobe Illustrator® and send us the completed artwork. Already have a file but have questions about your design? Email our packaging experts at artwork@packola.com for a review.
After completing your order, we’ll send you the dieline template file through your given email address.
The QR code makes it easier for us to track your orders while it’s in production. This means we get to finish it faster so you can receive it as early as possible. It won’t affect the overall look of your custom box since it’s printed on a hidden area.
Your boxes will be shipped flat and unassembled.
Crafting the Packola Unboxing Experience
Having an unforgettable unboxing experience is a non-negotiable. It can be the x-factor that converts first-timers into loyal, repeat customers. Even if you have no experience with creating custom boxes, we’re here to guide you every step of the way. We have a curated selection of blog articles you may find useful in creating a customized experience using boxes:
- The Best Subscription Box Ideas – Looking for that eureka moment for your subscription business? Here are some intriguing ideas to consider.
- Corrugated Boxes and Packaging – What exactly is corrugated boxes and how does it help you with your packaging needs?
- User Guide To 3D Design Tool – Packola offers an intuitive, easy-to-use design tool to create your own artwork. Read on for a quick guide on how to use it.
- Subscription Box Packaging Guide – You already have a million-dollar idea. It’s now time to put it in a box that sells!
- Basic Box Packaging Definitions and Terminologies – Printing terms can get confusing at the start, we’ll admit. Read this article for a quick and digestible guide on the basics of packaging.
Wondering what kind of products you can use our boxes with? Packola’s mailer boxes are a versatile branding solution for any business. Here are some of the ways our clients use them: